Leak Detection
With 16 years’ experience in energy efficiency through leak detection, Piezo has become the go-to company for ensuring the tightness of compressed air, steam, and gas networks. Offering non-intrusive leak detection and repair services, Piezo has garnered a reputation for excellence in the industry.
Working with clients in the food, manufacturing, Oil & Gas and mining sectors, Piezo is dedicated to saving our clients on their electricity and maintenance bills while simultaneously improving pressure supply and reducing downtime.
What sets Piezo apart is its ability to conduct leak detection without disrupting ongoing production.
In 2021 alone, Piezo identified a staggering 1233 leaks at various sites in and around South Africa, amounting to a value of R4,644,343.00. These findings emphasize the significance of addressing leak issues promptly. Piezo also played a crucial role in repairing 749 leaks, resulting in a reduction of overall compressed air wastage by 8,454,988 m³ and saving costs amounting to R2,060,638.00 per annum.
But why should you consider implementing an energy efficiency program at your plant? The answer lies in the fact that while air itself may be free, compressing it certainly isn’t. By decreasing energy consumption and maximizing uptime through the identification and resolution of air leaks, you can significantly enhance your operational efficiency.
Compressed air is the most common utility used in manufacturing and mining after water and electricity and stands as the most widely used resource in industrial processes due to its versatility. Whether it’s powering air tools, hydraulic air cylinders for process automation, or manufacturing equipment like hammers and drills, compressed air plays a pivotal role across industries. However, it also happens to be the most energy-consuming utility among electricity, water, and gas.
Compressed air systems come in various forms, differing in cost, size, and output. Regardless of these differences, the lifetime investment in a compressor system remains consistent, constituting only 25% of the total expenses. The remaining 75% is dedicated to the energy required for air compression. This highlights the significance of addressing wasteful practices surrounding compressed air usage.
One of the primary reasons compressed air is carelessly wasted is due to the difficulty of identifying and fixing air leaks. In a noisy production environment, leaks often go unnoticed as they don’t create a mess on the floor or disrupt ongoing operations. Maintenance workers may also be unaware of the financial and production implications associated with a leaky facility.
Furthermore, the reactive nature of most plant operations can contribute to overlooking air leak surveys. Plant personnel are often preoccupied with firefighting, striving to keep production running smoothly, leaving them with little time to proactively address air leakage concerns.
This is where Piezo comes in. By engaging Piezo’s services, you can ensure the integrity of your pressure systems. Their comprehensive service includes leak detection conducted during full plant operation, tagging and quantification of each leak, detailed reports complete with location, photos, and faulty component identification, as well as professional leak repairs.
Piezo’s expertise and experience allow them to identify leaks even in the midst of a fully operational plant. By meticulously tagging and quantifying each leak, they provide valuable insights that aid in optimizing your energy efficiency strategies. The detailed reports offer a comprehensive overview, empowering you to make informed decisions for your facility.
Repairing leaks is a crucial step in reducing wastage and maximizing energy efficiency. Piezo’s team of experts is well-equipped to tackle leak repairs promptly and effectively. By addressing leaks, you not only conserve precious resources but also minimize the financial burden associated with excessive energy consumption.
In conclusion, the importance of energy efficiency in industrial settings cannot be overstated. Piezo’s leak detection and repair services present an invaluable opportunity to optimize your operations, reduce costs, and enhance your overall sustainability.
Don’t let air leaks go unnoticed; contact Piezo today and take the first step towards a more efficient and environmentally conscious future.